Thursday, 3 November 2011

How to Reclaim Clay

In the process of making pots – especially when throwing - there’s a lot of leftover clay and ‘slop’. Luckily clay is extremely easy to recycle and use again. As long as the clay hasn’t been fired you can keep using it over and over, and this process of recycling clay is called ‘reclaiming’.

In my studio I don’t have a dedicated sink, so all my slops go into buckets. I make sure only ‘clean’ slop goes in (no nasty bits of sponge or dirt) and they soon fill up! The clay settles just like mud in a pond and every-so-often I scoop out the clear water that sits on top. Most books advise waiting to let clay dry out completely - until bone dry - before breaking up, soaking again and then reclaiming. However, I find reclaiming direct from slop works perfectly well for the small quantities I use and the purposes I use reclaim for (as will be explained!). So when I’m ready to start reclaiming, I pour off as much water as possible until I’ve got a bucket of sludge clay.


This is the messy part! I usually use spoons rather than my hands to ladle out the sludge - which can be a mixture of thick and runny clay. If the clay has been standing for a while, this can be pretty smelly sometimes too – a bit like a river at low tide! I scoop out the sludge and lay it onto plaster blocks. I have two flat plaster blocks about 2cm thick, which I use for reclaim. Plaster absorbs moisture and helps speed up the drying process. Of course I don’t want the clay to dry out too much, so once I’ve ladled out what I need, I keep an eye on it throughout the day. In the summer the clay can dry in a matter of hours; in the winter it can take several days.


I can tell if the clay has dried out enough by testing the edge – it should start to lift off the plaster in one big lump. I like my clay to be a bit on the soft side though when I reclaim – still a bit sticky – so it's less likely to dry out too much accidentally while in storage. When the clay is ready, I tip it onto a wedging board. I use wood to wedge on, and since wood absorbs moisture, this takes out the last bits of stickiness in the clay.


I don’t have a pugmill so the next step for me is to wedge the clay in the usual way using a wire. This eliminates any air from the reclaimed clay and evens out the consistency. Finally I shape the clay into small blocks or balls and bag them inside plastic bags. I usually spray water into the bags first and then really wrap the plastic closely around the clay to minimise the air left inside. Then I keep my reclaim in a damp plastic tub with a lid and store it in a cool, low corner of the studio.



It’s best to let reclaim mature for at least six months before using it again, especially for throwing. The experts say this is all to do with the molecular structure – in fact the older the clay the better apparently. It can be useful therefore to date reclaim at the time of making to keep track of how old it is. Having such a small studio space though means I can’t really store too much clay while I wait for it to mature. So I use reclaim almost straight away for throwing bats and for supporting pots during turning. This works out really well for me because it means I don’t waste ‘brand new’ clay on a bat for instance – clay that would otherwise go straight back into the slop bucket at the end of the day!

Anyway, that’s how I reclaim clay!


Saturday, 22 October 2011

French Linen and Lavender Bowls


You can’t beat French linen for a touch of natural chic – or at least that’s what I think! This is my very first piece of vintage French linen…which implies I wouldn’t mind having some more. This large tea towel with red stripe was only £7, which I thought was an absolute bargain­, so I had to have it. It’s going to be perfect for my display stand at shows – I’ve got a Christmas show coming up in November at Quarr Abbey on the island (which I’m sure to blog about soon). I think this linen with its simple red stripe will give a nice understated seasonal look to my display: something that’s in keeping with the Christmas mood but doesn’t detract from the pots. Hopefully it will enhance them!


Of course it’s going to be useful for styling pots in photographs too. And I’ve already been using my new piece of linen in a set of photographs you can see above. They feature a small cylinder pot I threw back in August (blogged here). You might remember I had a ‘plan’ for these pots. Well the plan hasn’t quite happened yet (no fault of the pots!) and I still don’t want to give the game away; so it will have to wait! In the meantime I’ve called these pots ‘lavender bowls’ to give people an idea of how they could use them. As always, a bowl has a thousand different uses, and the plain white glaze I’ve decorated them with is food safe – so they can be kept in the kitchen for serving dips and sauces etc. But after sorting through a crop of lavender gathered from my garden and popping a handful into one of these pots, I could see straight away how pretty and fresh they looked. So that's what they're called for now!

Click on the pic below and you can see them listed in my shop...

Friday, 14 October 2011

Turning Bowls: Foot Rings vs Flat Bases.


For a while now I’ve been making a style of bowl that didn’t require a foot ring. Hopefully you can tell in the pictures above that my sugar bowls, drizzle bowls and salt-and-pepper bowls are all turned completely flat at the base. Because of their shallow shape, these bowls already have a low centre of gravity and don’t need the stability of a foot ring, so I chose a flat base to complement this style and give them clean, simple lines. Flat bases also have advantages in the making process since they’re much quicker to turn and less wasteful of clay.


Sometimes though a style of pot just cries out for a nice bit of fancy footwear! So in a recent commission of bowls I’ve chosen a traditional-style deep foot ring to go with the deeper shape of the bowl. The photo above shows a pot turned upside down on the wheel ready for turning a foot ring.


In the photo above you can see the same bowls freshly turned with foot rings. I always leave turned pots to dry upside down: this airs the bases so the whole pot can dry out more evenly which helps minimise the risk of cracks appearing.


In the photo above you can see a smaller bowl. This was made with a bit of ‘left over’ clay at the end of the throwing session. I made this bowl with a steeper angle so when I came to turn it I decided to make a very narrow deep foot ring. I think it makes a very pretty silhouette – so I might make a small batch of these. In the last photo below you can see my pottery seal: just to prove I made them!


Wednesday, 5 October 2011

Making Space in the Studio

Lately I’ve been bemoaning my lack of studio space. (Not for the first time!) I know I’m lucky to have a dedicated area to work in, but recently I’ve been feeling like most of my time in the studio is taken up with careful ‘jigsaw puzzling’ of things around me.

Back in February this year (when I got my new shimpo wheel) I took a photo of my pottery studio (blogged here). Looking back it seems very sparse and tidy! But during all this time it felt very ‘temporary’ too. Lack of table space is my biggest concern, especially when throwing – there’s no room for fresh pots! And for some reason I’ve been putting up with this arrangement ever since. Finally last week I decided to do something about it.

So I bought a set of wooden shelves. Yes, it was that simple! Any normal person would have put some up straight away. But the fact that the tongue and groove on the walls can’t take any weight waylaid me. Instead I found a set of freestanding, second-hand shelves in an antiques place for £10. They’re perfect for stacking all my tools and filing away pottery notes – stuff I don’t want cluttering the surfaces. And it’s amazing how even a small change like this can make a huge difference.



The next stage in expanding my work surface was to commandeer an old sewing-machine table we had upstairs. This is much better than my wibbly-wobbly folding table! Then for an extra bit of flexible space I’ve also re-appropriated an old piece of wood. This is about the same size as one of the tabletops, and it can be laid out on top of the wibbly-wobbly trestle table to instantly double the surface area when needed (and folded away again when not).

Adding just these few bits of furniture has transformed the space. It feels more permanent and actually bigger too – even though there’s more stuff in it! And psychologically it’s already made a difference to how I work. Instead of constantly wondering where to put something (which can be tricky if your hands are covered in clay) I can focus on the natural flow of making pots.

So overall a very successful £10 spent. I really should have done it sooner…